EKC Systems Ltd

78C Walkley Lane

Heckmondwike

West Yorkshire

WF16 0PH

Tel: +44 1924 411604

Fax: +44 1924 403822

Email: info@ekcsystems.co.uk

Elematic Equipment

At EKC Systems Ltd. we strive to offer the best quality equipment money can buy. With this in mind we are delighted to represent Elematic, a world leader in their field. Supplying the UK and Ireland with a vast range of products and services with a major support network for all products and software.

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Extruding machines

Extruder Picture Extruded Hollow Core Picture

Elematic extruders are superb machines used for producing prestressed hollow-core slabs on long beds using extrusion method. A great variety of cross-sections is available for various applications.

E9 – the latest generation of Elematic Extruders – comprises of an E9 Power Unit and an exchangeable Nozzle Unit. Nozzle Units for slabs with 8 to 4 voids are available.

  • Improved shear compaction
    • Excellent flatness of top surface
    • Remarkable accuracy of slab dimensions
  • User-friendly control system and recording of production data
    • High repeatability of settings
    • Access to production and quality monitoring systems
    • Improves product traceability
    • Optimises preventive maintenance scheduling
  • Safe to operate
  • Easy maintenance
  • Swift change from one slab size to another

The Extruder E9 boosts durability, reliability and easy operation – the properties all Elematic extruders are known for.

Slip forming machines

Slip Former Picture Slip Formed Hollow Core Picture

Slipformers from Elematic are ideal for the manufacture of many different kinds of pre-stressed products, from hollow-core slabs and solid floor planks to ribbed slabs, beams and even vineyard posts. Our slipformers are ideal in cases when there is a need for especially thin products, or when there is a need to quickly change product specifications or change to new products. Other Elematic slipformer benefits include fewer parts and less need for maintenance. The Elematic slipformers are: X-Former - the basic multiproduct machine (sold as Elematic Slipformer EF5000 in the USA), Elematic Slipformer EF5200 for 2400 mm wide products, and SlipMaster the slipformer for hollow-core slab production that changes thickness on fly.

  • Greater durability
  • Quick change of product specifications
  • Quick change to new products
  • All electronic
  • Environment and user friendly

Concrete Distribution Systems

Shuttle Picture Concrete Distribution Picture

Elematic concrete distribution systems transport concrete to the casting station of a precast factory. The system consists of tracks and shuttles, the track is electrified and the system functions automatically.

The tracks can have slopes and curves and can include devices for the transfer of shuttles from one track to another. Our distribution systems suit all production capacities and are excellent for new and existing factories alike.

Elematic offers a wide range of shuttles and overhead bucket gantries to suit customer needs.

  • Available for any capacity
  • Excellent for both existing and greenfield plants
  • Fully automated operations
  • Possibility for slopes and curves
  • Speed up to 180 m/min

Elematic Saws - EL 1300 A

Saw - EL 1300 A Picture

The Elematic EL 1300 A saw is designed for cutting pre-stressed products like hollow-core slabs, T-beams and planks. It is the right solution of a producer who needs automated cross, longitudinal and diagonal cutting.

The Elematic cutting technology is based on completely modern and safe design, utilizing the latest electronic controls.

  • All the cutting can be done with the same saw
  • Automatic operation
  • Manually or automatically - operator’s choice
  • Easy maintenance and extended blade life
  • A motorised telescopic blade cover with noise reduction reduces spreading of cutting dust.
  • The total automation level can be raised using the Elematic EL 1300 A

Saws are used to cut hollow-core slabs, planks and beams, either widthwise, lengthwise or diagonally.

FaMeFlex System

Magnet Picture

With FaMeFlex it is possible to furnish steel surfaces for elements of just about any shape or size, and change dimensions most effectively. The system is modular - start with a limited number of components and build the system as your need grows.

  • The most efficient and flexible furnishing method for table molds as well as for battery molds, tilting tables or any other steel surface.
  • Particularly intended for making up to 450mm thick wall elements; facades, insulated sandwich walls, solid walls etc.
  • Ideal for short and varied series of production.
  • Ensures top quality elements via precise dimensioning, straight side profiles, precise 90-degree corners and much more.
  • Intakes and out-takes of eg. lifting hooks and reinforcing can be made freely without breaking the side molds.
  • Flex magnets can be placed freely to any desired point.
  • Not only walls - but also beam and column precesses can utilise Elematic FaMeFlex.